Copper Rod Continuous Casting Machine

Shanghai Lishang International Trading Co.,Ltd., the professional continuous casting machine supplier in China, and the best continuous casting machine manufacturer in China. High quality combined with good service support after sales provide exceptional performance for Lishang's customers and business partners.
a) Type:     TLZ-2500-330/4+280/8-B (new rolling machine)
b) Product:         Bright Round Copper Rod
c) Outlet Diameter:     Φ8.0mm
d) Output:         16 ~ 18t/h
e) Cross Area:    2500mm2
f) Rolling Passes:   12 Passes
g) Coil Outer Diameter:  Around Φ1700mm (Adjustable)
h) Coil Weight:    4000kg (Adjustable)
i) Installed Capacity:  1130KW (Effective Power: Around 750KW)
j) Fuel (pouring ladle):  Liquid Gas or Natural Gas
k) Material:    Purple assorted Copper (by La Farga furnace)
l) Quality:     Accordance w/ P.R. China Standard GB/T 3952-2008 T3
ABUYERS SCOPE OF SUPPLY
1. Base Construction And Preparation Of Foundation For Installation
1.1 Civil construction of equipment base, water pool, emulsion pool( or box), pipe channel, cable channel etc
1.2 Operational room for rolling and casting machines
1.3 Operational platform for all equipments, cover sheet for ground furrow, pedal, fence for protection
1.4 Execution of cleaning device shelf, ladder, cleaning liquid box, protective cove
1.5 Execution of lubricating oil box (including heating device)
1.6 Execution of liquid wax box (including heating device)
1.7 Refractory material and construction of lower launder
1.8 Install bracket for all pipes.
1.9 Fixing foundation bolt and sizing block
1.10 Steel band of casting machine (consumables) and welding
1.11 Tray for copper rod packing
1.12 Execution for waste liquor wrap of casting ladle copper liquid, loader device of waste ingot and collection device, and collection box of copper scrap
2. Purchase And Installation Of Public Equipments And Facilities
2.1 Purchase and install all equipments and materials for the circulative cooling water system of the casting machine and high hydraulic system (Water pump, high pressure washing pump, cooling tower, pressure gauge, thermometer, valve, pipe material, pipe casting, sealed parts and other materials for installation)
2.2 Purchase and install all equipments and materials for the circulative cooling water system of the rolling machine (Water pump, cooling tower, pressure gauge, thermometer, valve, pipe material, pipe casting, sealed parts and other materials for installation)
2.3 Purchase and install all equipments and materials for the lubrication system of rolling machine (filter device, plate type cooling machine, pressure gauge, thermometer, valves, pipe material, pipe casting, sealing element and other material for installation.)
2.4 Purchase and install all equipments and materials for the emulsion circulative system( filter device, water pump, plate type cooling machine, pressure gauge, thermometer, electric adjusting valve, valve, pipe material, pipe casting,sealed parts and other materials for installation)
2.5 Purchase and install all equipments and materials for cleaning liquid's circulative system( Water pump, plate type cooling machine, pressure gauge, thermometer, valve, pipe material, pipe casting,sealed parts and other materials for installation)
2.6 Purchase and install all equipments and materials for air press system (air compressor, air filter, air source treatment unit (triad),electromagnetic valve, pressure gauge, thermometer, valve, pipe material, pipe casting,sealed parts and other materials for installation)
2.7 Purchase and install tube clip,pipe connector, pipe material,sealed parts, high pressure soft tube and other installation materials for hydraulic system.
2.8 Purchase and install casting ladle, crystal wheels and burning system's equipments and materials for steel band's heating and preheating. (gas, fan, burn mouth, valve, instrument, pipe and tubing).
2.9 Purchase and install sprays system's materials for crystal wheels and steel band heating system and pre-heat fire spraying system. (ethyne gas, ethyne gun, valve, instrument, pipe and tubing, etc)
2.10 Purchase 2 sets quick temperature measure for testing the temperature of copper liquid and quick thermoelectric couple(consumable)
2.11 Purchase hydraulic oil'lubricating oil, emulsion oil, cleaning liquid and other producing materials.
2.12 Purchase and install crane and transportation equipments in the workshop.
2.13 Purchase and install raw material and machines for quality examination.
2.14 Purchase tools, appliances and measuring tools used in production
2.15 Purchase tools, instrument and measuring implement used during manufacture, including hydraulic cutter.
2.16 Purchase and install transformation and distribution equipment, driving power distributing cabinet in workshop and main control room,illumination in workshop, electric control box for inspection in workshop and other electric control cabinet in auxiliary production.
2.17 Purchase and install air conditioners in main electric control room and operational room for casting machine
2.18 Purchase steel band packing copper rod and PVC packages and other parts.
2.19 Responsible for materials of test run and organize workers to operate during test run.
3. Installation Of Equipments Supplied By Seller
3.1 Make preparation of foundation bolt, screw nut, shim and other installation materials, appliances, tools and measuring tools.
3.2 Organize sellers engineers for the installation of the equipments
3.3 Make preparation of kerosene, mechanical oil, cotton yarn, emery and rough coarse paper and other easy damaged materials for installation.
3.4 Supply electric weld machine, gas cutting machine and crane.
4. Others
.
4.1 During the period of commissioning, buyer should take responsibility of accommodation fee and traffic cost from accommodation to workshop for seller's engineers (If the distance is long)
4.2 Responsible for keep the whole machine safe and good.
B. Copper Rod Continuous Casting Machine Technical Data
1. Copper Rod Continuous Casting Mechanical Equipment
1.1 Five-wheel type long steel belt casting machine       1 set
(Not including steel belt)
Crystal Wheel Diameter:   Φ1900mm
Crystal Wheel Material:  Copper or Copper w/ Zirconium & Chromium
Speed:                 Controlled by PLC
Cross-Sectional Area:        2500mm2
Size:                   127×2.5mm
Pouring Ladle Control:    Hydraulic Pressure + PLC
Steel Belt Tension Control: Hydraulic Pressure + PLC
Safety Protection Control:  Ladle reset by PLC While Power Off
Main Motor:           5.5 KW SIEMENS frequency control
1.1.1 Transmission device
1.1.2 Upward guide wheel device
1.1.3 Pressing wheel device
1.1.4 Bridge approach
1.1.5 Mechanism of casting (Valve adjust the mode of flow rate including casting ladle and refractory material)
1.1.6 Ingot shovel and outlet guide wheel device
1.1.7 Tension wheel device
1.1.8 Downward guide wheel
1.1.9 Cooling device (inside, outside and side cooling)
1.1.10 2500mm2 (section of ingot)Crystal wheel  (1 set)
1.1.11 Gate brick (15pcs), stainless steel flashboard (3pcs), pouring pipe (30pcs)
1.2 Copper ingot traction machine                   1 set
Traction Roller Diameter:  Φ200mm
Traction Roller:    Controlled by hydraulic pressure+PLC
Main Motor:     4KW, SIEMENS DC Motor
Speed Control:             PLC Synchronously.
1.2.1 Transmission device
1.2.2 Traction device
1.2.3 Lift device
1.3 Roll shearing                                 1 set
Control:                  Electric and PLC
Main Motor:     15KW, SIEMENS frequency control
1.3.1 Transmission device (including motor 1 set)
1.3.2 Cutting device
1.3.3 Unloading device
1.4 Straightener                                  1 set
Control:                  Hydraulic pressure + PLC
1.4.1 Straightening wheel
1.4.2 Support stand
1.5 Edge milling machine                          1 set
Control:                  Hydraulic pressure + PLC
1.5.1 Cutter frame   2sets
1.5.2 Open and close mechanism of cutter frame
1.5.3 Guide wheel and Support stand
1.6 Polishing machine                               1 set
Control:                  Electric + Hydraulic pressure + PLC
1.6.1 Transmission mechanism (including 2 sets of 1.1kw motors)
1.6.2 Polishing wheel 3 sets
1.7 Feeding machine                                1 set
Traction Roller Diameter:       Φ200mm
Traction Roller Control:        Hydraulic Pressure + PLC
Main Motor:                 4.0KW  SIEMENS frequency control
Speed Control               PLC Synchronously
1.7.1 Transmission mechanism
1.7.2 Traction mechanism
1.7.3 Lift device
1.8 Continuous rolling machine with 12 frames(new type)     1 set
Output:                     16-18t/h (max 18 t/h)
Diameter (Finished Wire):       Φ8.0mm
Rolling Passes:               12 passes
Speed Control:            PLC Synchronously
Main Motor:                 450KW/750rpm SIEMENS DC motor
Lubrication:                 Centralized Cycle Type
Pump:                      15KW × 4AC
Protective Cover Control:      Hydraulic Pressure + PLC
1.8.1 Main speed reduction box and transmission mechanism
1.8.2 Machine frame ( 4 sets 330 machine frame for roller+ 8 sets    280 machine frame for roller)
1.8.3 Guides and guards                               1 set
1.8.4 8.0 Roller      1 set (24pcs)
1.8.5 Base and bottom board
1.8.6 Protective cover of rolling machine,oil tank
1.8.7 Cooling device of Guides and guards and roller
1.8.8 Lubricating device of machine frame interior
1.8.9 Lubricating oil pumps (including motor)              4 sets
1.8.10 Trace operate unit
1.9 Cleaning device for copper rod                       1 set
(Not including stairs and support frame)
1.9.1 Reverting Device        Jet Type (with stainless nozzle and pipe)
1.9.2 Cooling device          Jet Type (with stainless nozzle and pipe)
1.9.3 Dry device             Jet Type (with stainless nozzle and pipe)
1.10 Arc rolling way                                   1 set
Guide Wheel Diameter:         Φ140mm
1.10.1 Shelf
1.10.2 Guidance race
1.11 Copper rod traction machine                        1 set
Speed Control:              PLC Synchronously
Main motor                  15KW SIEMENS frequency control
1.11.1 Transmission mechanism
1.11.2 Traction mechanism
1.11.3 Pressing mechanism (including 1 set 8.0cylinder)
1.11.4 Wax device (sprinkler, lance and wax pump)
Pump(1 set):                 0.25KW Motor
Jet:                         Air-Compressed
1.12 Coiling device                                   1 set
Coil Type:                 Flower Pattern
Coil Bundling Diameter:   Φ1700mm
Speed Control:               PLC Synchronously
Coil Weight:               4000kg (Adjustable)
Motor:                    1.5KW SIEMENS frequency control
1.12.1 Shelf
1.12.2 Rod winding device and transmission mechanism
1.12.3 Pre-collection machine and cylinder
1.13 Rod winding device                              1 set
Speed Control:             PLC Synchronously
Motor:                    7.5KW SIEMENS frequency control
1.13.1 Shelf
1.13.2 Rod winding device and transmission device
1.14 Rising and falling platform                        1 set
Control:                     Hydraulic pressure + PLC
1.14.1 Roller way shelf of rising and falling platform
1.14.2 Transmission mechanism of rolling frame (including 1 set 3kw motor)
1.14.3 Rising and falling frame
1.14.4 Oil tank of rising and falling platform
1.15 Roller way platform of tray                      1 set
1.15.1 Roller way shelf
1.15.2 Transmission mechanism (including 1 set 3kw motor)
1.16 Roller way platform of transport                   3 sets
1.16.1 Roller way shelf
1.16.2 Transmission mechanism (including 3 set 3kw motors)
1.17 Baling machine                                 1 set
Control:                     Hydraulic pressure + PLC
1.17.1 Portal frame
1.17.2 Pressing device and oil tank
1.18 Pressing roller way                              1 set
1.18.1 Roller way shelf
1.18.2 Transmission mechanism (including 1 set 3kw motor, 1 set cylinder)
1.19 Hydraulic system (not including hydraulic oil)        1 set
Pressure:                   Max. 14MPA
Working Pressure:             12MPA
1.19.1 Pump station (hydraulic pump include 3 sets 18.5kw motors, oil box, pipe type cooling machine, all kinds of hydraulic components, hydraulic tube in pump station)
1.19.2 Casting - rolling machine valve platform, valve platform of rising and falling platform, valve platform of baling machine      Each 1 set (total 3 sets)
2. Copper Rod Continuous Casting and Rolling Machine Electric Drive And Control
2.1 Main engine DC speed control cabinet of rolling         1 unit
2.2 DC speed control cabinet                         2 units
2.3 PLC cabinet                                    1 unit
2.4 Electric control cabinet          3 units
(Including electric control of public equipment of producing line except for air compressor)
2.5 Operation platform of rolling machine               1 unit
2.6 Operation platform of casting machine              1 unit
2.7 Operation platform of coiling                      1 unit
2.8 Operation box of rod traction                     1 unit
2.9 Operation box of baling machine                  1 unit
2.10 DC motor for production-line equipment           7 sets
2.11 Temperature measure with infrared ray and big screen monitor (enter temperature measure)          1 unit
2.12 Camera head and display                        1 unit
3. Copper Rod Continuous Casting Machine Other Parts
3.1 Foundation drawing of equipment
3.2 Technical drawings of arc rolling way,copper rod traction machine, installation platform of coiling machine.
3.3 Shelf of cleaning device and technical drawing of ladder
3.4 Technical drawing for the installation of rolling protective cover
3.5 Theoretical drawings of circulative water for casting machine
3.6 Theoretical drawing of circulative cooling water for rolling machine
3.7 Theoretical drawing for circulative system of emulsion
3.8 Theoretical drawing for circulative system of cleaning liquid
3.9 Theoretical drawing of air press system
3.10 Theoretical drawing of hydraulic system
3.11 Theoretical drawing of lubricant system
3.12 Electric system drawing and outlet wiring drawing
3.13 Drawings of the foundation bolt for the supplied equipments
3.14 Making drawing of lubricant box, emulsion box, washing liquid box and wax liquid box
3.15 Making drawing of lower launder (Including position drawing of connecting lower launder and casting ladle)
3.16 Construction drawing for waste liquor wrap of casting ladle copper liquid, loader device of waste ingot and collection device, and collection box of copper scrap
3.17 Drawings for easy damaged parts
3.18 Public and purchases list of consumable material
3.19 Technical and operational rules for the equipments
3.20 Direction for use and rule for maintenance and repair
3.21 Installation of the supplied equipments in the contract
3.22 Commissioning of the supplied equipments without production
3.23 Instruction of the real commissioning