Casting Equipment

A. Continuous Casting Machinery General condition:
1. Continuous Casting and Rolling Machine Type: TLZ-2500-330/4+280/8-B (new rolling machine)
2. Continuous Casting and Rolling Machine Technical feature of CCR line:
The products are mainly Φ8mm bright round low-oxygen copper rod. It can produce continuously and its output is high. The rod contains low oxygen (not more than 500PPM. Quality is stable.
3. Continuous Casting and Rolling Machine Main technical process
Purple Scrap Copper ---- La Farga furnace (refining)----continuous casting machine(copper ingot)--- Ingot performing device(cut, edge milling)---Continuous rolling machine(copper rod) ----Pickling(bright round copper rod)----Coiling---Compression and Package.
4. Continuous rolling machine
Arm type two-roller rolling machine, total 12 frames. The dia of first 4 roller is 330mm, while the dia of other 8 roller is 280mm, which is convenient for increasing rolling section.
Pls refer to" Brief specification introduction of CCR".
B. Continuous Casting Equipment Technical Data:
1. Product:         Bright Round Copper Rod
2. Outlet Diameter:     Φ8.0mm
3. Output:         16 ~ 18t/h
4. Cross Area:    2500mm2
5. Rolling Passes:   12 Passes
6. Coil Outer Diameter:  Around Φ1700mm (Adjustable)
7. Coil Weight:    4000kg (Adjustable)
8. Installed Capacity:  1130KW (Effective Power: Around 750KW)
9. Fuel (pouring ladle):  Liquid Gas or Natural Gas
10. Material:    Purple assorted Copper (by La Farga furnace)
11. Quality:     Accordance w/ P.R. China Standard GB/T 3952-2008 T3
12. Performance of copper rod(by purple assorted copper)
1) Elongation:          ≥35%
2) Resistivity:          ≤0.01724W.mm2/m
3)Oxygen Content:      ≤500PPM
C. Continuous Casting and Rolling Machine Production Line:
1. 5-Wheel Continuous Casting Machine (not including Long Steel Belt):  1 set
Crystal Wheel Diameter:   Φ1900mm
Crystal Wheel Material:  Copper or Copper w/ Zirconium & Chromium
Speed:                 Controlled by PLC
Cross-Sectional Area:        2500mm2
Size:                   127×2.5mm
Pouring Ladle Control:    Hydraulic Pressure + PLC
Steel Belt Tension Control: Hydraulic Pressure + PLC
Safety Protection Control:  Ladle reset by PLC While Power Off
Main Motor:           5.5 KW SIEMENS frequency control
2. Ingot Traction Machine:           1 set
Traction Roller Diameter:  Φ200mm
Traction Roller:    Controlled by hydraulic pressure+PLC
Main Motor:     4KW, SIEMENS Digital DC Motor
Speed Control:             PLC Synchronously.
3. Roll Type Cast Bar Shearing Machine:         1 set
Cutting power:             15t
Cutting control:             Hydraulic +PLC
Cutting length:              700-900mm(PLC control)
4. Unloading device, lifting and falling guide conduit and straightener:  1 set/each
Controlled by hydraulic pressure + PLC
5. Edge Milling Machine And Polishing Machine:      1 set/each
Polishing Force:             1.1KW×2AC
Cutter Head & Polishing Control: Hydraulic Pressure + PLC
6. Feeder:                1 set
Traction Roller Diameter:       Φ200mm
Traction Roller Control:        Hydraulic Pressure + PLC
Main Motor:                 4.0KW
Speed Control               PLC Synchronously
7. Continuous Rolling Machine:           1 set
Output:                     16-18t/h
Diameter (Finished Wire):       Φ8.0mm
Rolling Passes:               12 passes
Speed Control:            PLC Synchronously
Main Motor:                 450KW/750rpm SIEMENS DC motor
Lubrication:                 Centralized Cycle Type
Pump:                      15KW × 4AC
Protective Cover Control:      Hydraulic Pressure + PLC
8. Pickling Device:              1 set
Reverting Device:             Jet Type (with stainless nozzle and pipe)
Cooling device:               Jet Type (with stainless nozzle and pipe)
Drying Device:                Jet Type (with stainless nozzle and pipe)
9. Arc Type Rolling Way:                                     1 set
Guide Wheel Diameter:         Φ140mm
10. Traction Machine                                          1 set
Speed Control:              PLC Synchronously
Main motor                  15KW SIEMENS frequency control
11. Waxing Device                                            1 set
Pump:                      0.25KW AC Motor
Jet:                         Air-Compressed
12. Coiling Machine                                         1 set
Coil Type:                 Flower Pattern
Coil Bundling Diameter:   Φ1700mm
Speed Control:               PLC Synchronously
Coil Weight:               4000kg (Adjustable)
Motor:                    1.5KW SIEMENS frequency control
13. Winding Coiling Machine:                                1 set
Speed Control:             PLC Synchronously
Motor:                    7.5KW SIEMENS frequency control
14. Lifting Platform:                                           1 set
Controlled by hydraulic pressure + PLC
15. Bundling Device:                                         1 set
Controlled by hydraulic pressure+PLC
16. Tray, Transmitting, Compact and Listing Platform Rollers:   6 sets
Controlled by 3.0KW x 6AC Motor
17. Hydraulic Pressure System:                                  1 set
Pressure:                   Max. 14MPA
Working Pressure:             12MPA
18. DC Control Cabinet:                                    1 set
PLC cabinet:                                             1 set
Frequency control(DC) cabinet                               2 sets
Other Control Cabinet:                                     3 sets
Operation Desk:                                          3 sets
Operation Cabinet:                                        2 sets
19. Import spare parts:
Rolling machine-Roller bearing
Electric-Siemens PLC, Siemens digital DC speed device, Siemens frequency control device, Koyo pulse coder, Omron photoelectric switch etc.
D. Operation of system:
Pls refer to "operation manual of CCR"
Shanghai Lishang International Trading Co.,Ltd., the professional continuous casting machine supplier in China, and the best continuous casting machine manufacturer in China.